how to control ball mill load and kilowatts

4 MILL LOAD CONTROL LATEST CONCEPT FOR CEMENT MILL OPTIMISATION 41 Concept Ms Holderbank Engineering Canada has developed a control strategy for ball mills which can maintain a mill production near optimum with little operator intervention

If this is a concern and if the client has already bought the mill your options may be limited One option could be to install a grate possibly with high capacity pulp lifters to minimize the slurry pool at 20 ball charge The grate could later be removed to allow for operation at higher ball charges

• Uses the changes in the mill load and power to automatically detect whether the mill is overloaded or underloaded • Uses safety controllers to change the solids feed rate and feed water to prevent mill overloads • Estimates the power load curve and optimum load By optimising the mill power usage and preventing mill overloads

Dec 03 2010 · Re Ball Mill Load feed Dear Bhasker Agate When mill is going in chock condition mill main drive kw will reduced due material is not ground but you say kw md will increased Main drive kw only increase when less grinding media charge and small size of grinding media with respect feed size and feed rate due to material not pass through mill

smaller values than those for ball mills in some points This is due the wear of cyclones apexes and consequently the increase on vertical mill circulating load which reached values over 500 by the end of the year Unfortunately due to the difficulty to access the cyclones of the vertical mill its maintenance was compromised

The design of a ball mill can vary significantly depending on the size the equipment used to load the starting material feeders and the system for discharging the output product The size of a mill is usually characterized by the ratio “length to diameter” and this ratio most frequently varies from 05 to 35

Ball mill power draw predicted from the Denver slide rule kW 0 200 400 600 Calculated ballmill power draw from the m odel derived kW Data compared Line yx Fig 2 Comparison of the ball mill power draw from the Denver slide rule and the proposed model Dashed line corresponds to yx

Most of the abovementioned ball mill process parameters are continuously monitored with the help of sensors and the entire technological process is controlled by a computer The energy consumption for operation of the whole ball mill system is about 200 kW per ton of leady oxide

Waterval Concentrator the control application delivered a 4 passing 75 µm improvement in the primary grind With the addition of a Blue Cube MQi analyzer online grind measurements were incorporated in the control algorithm of the primary mill This resulted in a further 12 increase in the percentage passing 75 µm In

Online prediction of mill load is useful to control system design in the grinding process It is a challenging problem to estimate the parameters of the load inside the ball mill using measurable signals This paper aims to develop a computational intelligence approach for predicting the mill load

of two or more grate discharge ball mills in series The same equation is used to calculate the power that each ball mill compartment should draw The total power is the sum of the power calculated for each of the separate compartments Although Bond’s method has been widely used the required link to classification is missing

GOLD FIELDS GRANNY SMITH GRINDING CIRCUIT A METALLURGIST’S JOURNEY OF PROGRESSION Adrian Dance1 and Andrew Radford2 1SRK Consulting Canada Inc The circuit was characterised by a high circulating load around the ball mill with a bank of 20 inch CAVEX 500 cyclones generating a coarse overflow P80 size of around 200µm to 220

in the SAG mill feed Scw and the water retained in the mill is related to the ore retained in the mill by the solid concentration by weight fraction inside the mill which is a function of the solid concentration by weight fraction in the SAG mill feed Scw

tion of circulating load in closed circuits A family of possible methods for the resolu tion of these calculations is the iterative method consisting of a nite loop where in each iteration the initial solution is rened in order to approach the exact solution

Inputs to the model are made in three windows viz Mill Type – available options to choose from are Autogenous AG Semiautogenous SAG or Ball mills When “AG” is chosen the ball filling option in the Contents Data window is automatically set to zero and cannot be changed

Ball mills have a low efficiency rate partially due to the lack of a proper method to monitor the mill filling level which makes it difficult to control the grinding process The purpose of this paper is to explore the possibilities that DEM offers to characterize the load torque of tumbling ball mills in the

From the tabulated data the mill charge and other characteristics corresponding to a power draw of 1273 kW are Ball mill length 457 m Ball mill diameter 457 m inside liner diameter 439 m Ball mill load 35 Ball charge mass 113 t Ball size 64 mm Step 5

22 Increased Mill Load Mill load or charge volume is the cumulative sum of the grinding media process water and ore The grinding media constitute the bigger percentage of the mill load Empirical information show that 40 load by volume of ball mills result in optimum operation or

In laboratory scale the mill load was measured and controlled by a weighing platform placed under the complete mill setup The mill load of the industrial airswept ball mill has till now been controlled by measuring the power consumption of the mill motor Thus it was necessary to operate far from the range of optimal mill filling